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ONE TOOL FOR ROUGHING and FINISHING
29/11/2010
FRANKEN ENORM END MILL - With irregular helix angles!!
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Multi-Cut.

Introducing the most versatile, productive solid carbide end mill ever made!

Finally with one tool you can achieve the highest removal rates on a full range of materials. Multi-Cut can achieve material removal rates 5 to 10 times that of conventional end mills. With its progressive edge profile, variable helix and flute technology, Multi-Cut totally redefines high performance milling. But don't just take our word. Put it to the test yourself. If Multi-Cut doesn't out-perform your end mill by far, Emuge will refund your money.

Multi-Cut Tools are made from select micro-grain carbide to provide maximum cutting performance and tool life. They feature variable flute spacing and pitch to minimize vibrations, even at high speeds and aggressive cutting depths. The unique chip-breaker technology provides optimum chip evacuation and a patented roughing profile enables short-duration chip contact. A flattened shank design ensures stability in tool clamping, for enhanced process safety.

High Productivity Cutting Parameters

Under optimum operating conditions, Multi-Cut End Mills can remove material at an exceptional rate. To insure process safety, we recommend initial operational parameters using the low range speed and feed values shown in the chart below. Once stable cutting conditions are realized, both speed and feed values may be incrementally increased. At maximum speed, the chip load per tooth (fz) may be increased by up to 60% to achieve maximum material removal.

Multi-Use

Materials and applications: Structural steels up to 44 HRC, stainless, cast iron, copper alloys, brass, bronze and titanium.

  Multi-Cut is up to 10x more productive than other tools.


See Multi-Cut demo video.

Multi-Cut End Mills in Action
WMV icon Hi-Res Video | Lo-Res Video
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Contact us for sales, more information, or assistance.

Tel: 01709 36 44 94


Catalog Hardness Material Examples SFM Range Factor for
Inch Tools
Factor for
Metric Tools
ap x d1 ae x d1  
1.1 - 1.3 ≤ 25 HRC 1008 / 1010 / 1018 / 1045 /
A36 / T1 / 12L14
525 - 660 200 5000 1.5 1 Air /
Cold air
1.4 - 1.5 ≤ 44 HRC A2 / A7 / D2 / H13 / P20 /
4130 / 4140 / 8620
400 - 525 250 6500 1 1 Air /
Cold air
1.10 ≤ 25 HRC 303SS / 304SS / 316SS / 416SS /
420SS
260 - 330 250 6500 1 1 Coolant
1.11 ≤ 35 HRC 13-8PH / 15-5PH / 17-4PH 150 - 210 275 6500 1 1 Coolant
2.1 - 2.2 ≤ 280 BHN ASTM A48 class 20 / 30 / 40 525 - 725 170 4500 1.5 1 Air /
Cold air
2.3 - 2.4 ≤ 280 BHN ASTM A47 class 32510 / 35018 400 - 525 200 5000 1 1 Air /
Cold air
3.1 - 3.3 ≤ 150 BHN Pure Copper / Cu Zn Alloys 400 - 525 200 5000 1 1 Coolant
3.4 - 3.5 ≤ 240 BHN Copper Al Sn Alloys 325 - 460 200 5000 1 1 Coolant
7.1 - 7.2 ≤ 40 HRC Pure Titanium / Ti Alloys /
LAl4V
200 - 260 330 8500 1 1 Coolant

 

Formula: Tool Diameter ∅d1 ÷ Factor (from chart) = fz (chip load per tooth)
Examples: 3/8" diameter in P20 (Material Group 1.4): .375 ÷ 250 = .0015" fz
12mm diameter in 1010 (Material Group 1.1): 12 ÷ 5000 = .0024" fz

More details here


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Contact us for more information...

Emuge UK Limited, 2 Claire Court, Rawmarsh Road, Rotherham, S60 1RU
Telephone No: 01709 36 44 94 Fax No: 01709 36 45 40
Email: sales@emuge-uk.co.uk
www.emuge-franken.de